Blowdown Vessels

Blowdown Vessel

blowdown vessel All steam boilers must be regularly blown down to reduce the concentration of suspended and dissolved solids in the boiler water. As this waste is under pressure and at extreme temperature there must be a safe means of storage and cooling (to below 43 degrees C) before discharging to general drainage. The CEA’s BG03 gives full details of safety requirements for blowdown vessels. As boiler manufacturers, Byworth apply the same exacting standards to their blowdown tank range as they do to their boilers. Designed and built to PD5500, the blowdown vessels are inspected by Lloyds register during manufacture, and are available either from stock or individually built. The standard range of blow down vessels sizes cover boiler outputs from 250 to 18000 kgs/hour. For larger outputs, Byworth can design and manufacture blowdown tanks to suit.  

Economisers

economisers Fuel costs can typically be reduced by between 4 and 6%, giving a very swift payback. The typical temperature of flue gases flowing from the final pass of tubes from a 3 pass wetback 150 psi steam boiler would be 240 degrees C. This heat is then lost up the chimney to the atmosphere but some of it could be recovered utilising a flue gas economiser and used to pre-heat the boiler feed water. Hotter feed water requires less fuel input to raise steam, therefore saving fuel costs and reducing carbon emissions. An economiser is a pressurised heat exchanger with heat indirectly transferring between hot flue gas flowing around banks of tubes through which the feed water passes. The tubes are designed with spiralled surfaces to achieve maximum surface area and enhanced heat transfer. Economisers are available as an integral part of the Yorkshireman boiler series or as a stand-alone unit which can be retrofitted to an existing boiler on site. Byworth’s friendly spares team are available to help ascertain the most energy efficient solution for your particular application. The typical temperature of flue gases flowing from the final pass of tubes from a 3 pass wetback 150 psi steam boiler would be 240 degrees C. This heat is then lost up the chimney to atmosphere but some of it could be recovered utilising a flue gas economiser, and used to pre-heat the boiler feed water. Hotter feed water requires less fuel input to raise steam, therefore saving fuel costs and reducing carbon emissions. Fuel costs are typically reduced by between 4 and 6%, giving a very swift payback. An economiser is a pressurised heat exchanger with heat indirectly transferring between hot flue gas flowing around banks of tubes through which the feed water passes. The tubes are designed with spiralled surfaces to achieve maximum surface area and enhanced heat transfer. Economisers are available as an integral part of the Yorkshireman boiler or as a stand alone unit which can be retrofitted to an existing boiler on site. Byworth Sales Engineers are available to help ascertain the most energy efficient solution for your particular application. This may be a standard Yorkshireman boiler with economiser or a Yorkshireman2 with X-ID tubing. Call the sales team on 01535 665225 for further information. Waste heat is recovered Fuel bills reduced by 4 – 6 % Carbon emissions reduced Internal or external versions available Similar efficiency can be achieved by a Yorkshireman2 without economiser Only suitable for sulphur free fuels Shorter lifespan than the boilers and replacement is costly Regular maintenance is essential Inverter driven pumps and modulating water level controls should be fitted

Fellsman

Industrial hot water boiler The Fellsman is a reverse flame wetback shell hot water boiler, and is a compact and highly efficient solution for commercial heating and industrial process applications. Contact our engineers for answers and advice on sizing; application; pricing; further technical information and to arrange a site visit. Light weight hinged front door Removable rear doors Less than 100 mg/m³ NOx when firing on natural gas Spiral wound turbulators significantly imrpove efficiency without increasing boiler footprint Manufacturing standard BS EN 12953, CE marked, European Pressure Equipment Directive compliant

Hotwell Tanks

Hotwell tanks The temperature of the water being fed to the boiler is of paramount importance. Water which is too cold may cause thermal shock and structural damage to the boiler, and will certainly have an adverse effect on the overall energy efficiency of the boiler. Water which is too hot can cause irreparable damage to the feed pump, leading to costly loss of production. To ensure the optimum efficiency of your boiler, Byworth design and manufacture hotwell feed water tanks to the requirements of each individual application Call the Byworth’s Sales Engineering team on +44 (0)1535 665225 to help design your hotwell feedwater tank and associated systems to optimise boiler efficiency. Byworth’s hotwell feed tanks are designed to suit each individual application and manufactured to the highest quality engineering standards. Connections can be arranged to suit individual installations.

M-Series

Peaksman

PHW Hot Water Range

commercial hot water boiler The PHW is a reverse flame wetback shell hot water boiler, economical in both purchase price and running costs without compromising reliability. Their simple operation makes these boilers ideal for low pressure commercial heating and process applications. For further information, including dimensions and weights, click here to download brochure. Contact our engineers for answers and advice on sizing; application; pricing; further technical information and to arrange a site visit. High efficiency Low NOx emissions Reliable and easily maintained Generous shell and furnace sizes Easy access for cleaning and inspection Flow and return connections arranged to achieve optimal internal circulation and even heat distribution Designed for LTHW systems Heavy insulation Stainless steel retarders

MX Steam Boiler

mx steam boiler Small steam boiler MX Steam Boiler for smaller applications MX Steam Boiler perfect for smaller applications Proven in the field over many years, the MX steam boiler is a cost-effective solution for applications where light to medium steam load is required. Typical applications include commercial laundries, breweries, as well as smaller food and pharmaceutical manufacturers. Contact our engineers for answers and advice on sizing, application, pricing, further technical information or to arrange a site visit. High efficiency. High-quality dry steam. Reliable with a long lifespan. Generous shell and furnace sizes. Fully opening front and rear doors. Easy access for cleaning and inspection. Our MX steam boilers are all about getting the basics right so you can focus on delivering your customers’ needs High efficiency High-quality dry steam Reliable with a long lifespan Generous shell and furnace sizes Fully opening, hinged front and rear doors Easy access for cleaning and inspection Improved steam quality when compared to vertical boilers The ideal balance between efficiency and size Suitable for a wide range of liquid or gaseous fuels including natural gas, LPG, LNG, and heating oil Less than 100mg/m³ NOx when firing on natural gas Less than 200mg/m³ NOx when burning heating oil * Low maintenance Lightweight front-door Full-access rear door Spiral wound turbulators significantly improve efficiency without increasing the boiler footprint Available as a compact, skid-mounted option for those with limited space. A wide range of upgrades are available including efficiency enhancements and controls for unattended operations

The Dalesman

A traditional three pass wetback shell hot water boiler. The Dalesman is a traditional three pass wetback shell hot water boiler, and is ideally suited to cope with the rigours and continual heavy workload demanded for commercial heating and industrial process applications. The Dalesman high and medium temperature versions incorporate the unique X-ID boiler tube. With special helical internal ribs this tube increases heat transfer from tube to water space, making the Dalesman a most energy efficient hot water boiler. Contact our engineers for answers and advice on sizing; application; pricing; further technical information and to arrange a site visit. High efficiency. Low NOx emissions. Reliable and robust with long life span. Generous shell and furnace sizes. Output easily achieved. Central furnace with bowling hoops. Easy access for cleaning and inspection. High performance X-ID firetubes (med/high temperature models) High performance ceramic fireside insulation Combustion management system* Inverter driven burner fan*

Unity - Advanced Boiler Control System

Boiler control Steam boiler control Unity is an advanced boiler control system offering unprecedented management, efficiency, visibility and fingertip control – recording and cross-referencing data trends from every discrete system area to implement efficiency and cost-saving responses. Advanced Boiler Control Unity is an advanced boiler control system offering unprecedented management, efficiency, visibility and fingertip control – recording and cross-referencing data trends from every discrete system area to implement efficiency and cost-saving responses. Its single, user-friendly interface is controllable via the built-in touchscreen with remote control and monitoring also available on desktop or tablet PC. In terms of both information processing, ease-of-use and measurable business benefits, Unity is unrivalled in the steam boiler. Harnessing the Power of Big Data The revolutionary boiler control system harnesses the power of digital technology to transform the industrial boiler industry. Unity offers best in class solutions for any industry using process steam and hot water. The system employs the Internet of Things (IoT) and advanced data analytics to systematically change boiler-related operations and services. Its value is in its capability to significantly reduce cost, improve product & service performance and provide better value to our customers. Built on a cloud platform and utilising a suite to collect and combine data from each customer, we are able to uncover data insights; analysing, managing and integrating much broader operational data than ever before. Encompassing a range of smart data, predictive tools and engineering proficiency to obtain additional insight, the results will help customers reduce fuel usage, increase operational efficiency and significantly reduce any potential downtime. Delivering a step-change in boiler servicing, Unity helps improve response time as well as enhancing onsite efficiency. All its attributes support a vision of providing efficient heat solutions to each of our partners. “Unity is a very user-friendly system. It gives us the ability to be able to carry out fault finding in a very fast and efficient way.” – Tony Carter, First Milk “It’s made it more efficient for the gas usage. The Unity system gives us much more information about how the boiler’s running.”- Andrew Leman, Timothy Taylors “The remote support stood out. “It gives me more insight and control, whereas before I was not aware of all the issues they’d have [onsite].” – Andy Jardine, Jura Whisky I thought, why isn’t everybody doing that?”- Rob Overton, Tangerine Confectionery Queen’s Award Recipient Unity, the first product of its kind on the market,  has achieved outstanding results and has been awarded a 2016 Queen’s Award for Enterprise in Innovation. The latest honour is not the first bestowed on Byworth for Unity. The company won the prestigious Lord Derek Ezra Award from the Combustion Engineering Association back in 2015. Contact our engineers for further information or to arrange a demonstration.   Handles dozens of simultaneous input/outputs Decreased operational downtime Green/amber/red condition monitoring Remote control and monitoring via Modbus or TCP/IP Manifold and boiler pressures Boiler water levels and conductivity Hotwell levels and temperature Blowdown temperature Flue temperature and gas analysis Gas pressure Steam, water and fuel flow rates And many more

Yorkshireman 2

Yorkshireman Steam Boilers

LARGE STEAM BOILERS Our Yorkshireman steam boilers are advanced three-pass wetback shell steam boilers which are ideal for heavy continuous workloads. Well proven over many years across the world, the Yorkshireman steam boiler is preferred by engineers across many industries including Food & Drink, Pharmaceutical, Laundry, Paper and Packaging, Petrochem, Animal Feeds and Healthcare. MCPD Notice: • 100mg NOX on gas • 200mg NOX on light oil in line with the expected requirements of the upcoming UK implementation of the Medium Combustion Plant Directive legislation Yorkshireman2 Aware that running costs are of paramount importance to steam users, in 2007 Byworth embarked on a 2 year Research and Development Project in conjunction with Leeds University.  The brief was, by rigorous testing, to ascertain and prove the optimum configuration of shell, furnace, and tubes for maximum boiler efficiency and low emissions. The project almost came to an early close when on testing the existing Byworth Yorkshireman range of boilers, it was found that efficiency results for this range were actually higher than previously claimed and better than similar boilers available! The generously sized shell and furnace design proved to generate best quality dry steam with low emissions and so has been retained in the Yorkshireman2. The most exciting feature of the Yorkshireman2 boiler range is the revolutionary X-ID boiler tubes. With special helical internal ribs, this tube gives a significant 80% increased heat transfer over normal tube.  This increase in heat transfer gives the Yorkshireman2 an efficiency figure of around 95% (NCV). Moreover, when compared to the running costs of an older existing boiler plant, fuel savings could be as much as 20%. This large boiler range incorporates many energy saving features including the unique X-ID boiler tube, making the Yorkshireman2 probably the most energy efficient steam boiler available today. Download the brochure High efficiency Low NOx emissions High quality dry steam Output easily achieved Good steam volume Reliable and robust with long life span Generous shell and furnace sizes High performance X-ID firetubes in Yorkshireman2 Enhanced shell insulation features on Yorkshireman2 High performance ceramic fireside insulation Combustion management system Inverter driven burner fan * Inverter driven feedwater pumps * Internal economisers where suitable *